How are Pharmaceutical Drugs Mass Produced?



Rising demand for pharma medicines shows the increasing in production.  To meet the excessive demand for medicines, many a genuine manufacturer required. In India, there are various pharma companies which offer manufacturing facility to meet the medicine demand. As we are well aware, that India is the hub of pharmaceutical industry, so here a number of companies doing their busines.

When it comes for top third party manufacturer in India then, Saphnix Lifesciences is on top. The company is specialized in production process and offer medicines in various segments. To make medicine availability at everywhere, the company gives its services to small, medium size companies. This help them to expand their product portfolio and also help the patients, they get their medicines on time. Saphnix Deal in wide segment and offer quality medicines in various formulations like capsules, tablets, injection, oils, creams, syrups etc.

As we always commit to provide quality, so here we will discuss the manufacturing process of Saphnix

The pharma manufacturing process work on 6 components

·         Quality :- Product quality and performance are ensured through the design of effective and efficient manufacturing processes.

·         Production :- Product and process information are based on a mechanistic understanding of how formulation and process factors affect product performance.

Production system includes:-
o   Batch Compouding
o   Dosage form production
o   Testing and inprocess sampling
o   Process Validation

·         Laboratory :- Continuous real-time quality is ensured.

·         Materials:- Type of raw material is being used in the product manufactuging.
·         Facilities and Equipment :- Type  of machinery is being used and services and facilities available in the premises is very importan in the production.

·         Packaging  and labeling :- Product packaging is also very important. It increases the product shelf life.
Pharma manufacturing offers potential  and quality for the economic advantages over batch processing, both in process development and manufacturing for the pharmaceutical sector. For ensuring quality, companies follow various procedures. Quality Control is an important operation of the pharma sector.

Pharma Manufacturing Process

·         For a medicine production, it is very important that the manufacturing plants should be well-equipped and all machines run in proper working condition.
·         Second, is the medicine raw material. Quality ingredients can made quality medicines. So its better to purchase only quality ingredients for medicine production.
·         For production work, well-trained staff is required, who can handle all the process work and can produce medicine as per standard policies.
·         After production work, all medicines should be checked in quality check department, where they test all the medicines. If In case if they found something suspicious then the team remove the medicine slot.
·         After the medicine clearance, all products directly sent to packaging department. SO here various packaging material required for medicine packaging, because medicines are available in various formulations like capsules, tablets, injections, syrups, dry syrups etc. So all should be pack accordingly. Mainly company use alu-alu and blister packaging for solid formulation like capsules, tablets etc. for liquids the company use sterilize containers in which liquid pack in air-tight jars and bottles.
·         Now, it sent for labeling on which medicine expiry and manufacturing and consuming instructions are mentioned.
·         Lastly, all the ready products directly sent to warehouses, here medicines are stored according to the required temperature.

Quality Variation

The Quality Variation depdends on 4 Components
-          Material
-          Machines
-          Environment
-          Operator

Factors affecting the safe manufacture of quality

-          Design and layout of the manufacturing facility
-          Raw materials utilized in the manufacturing process
-          Manufacturing process itself
-          Training of personnel involved in all aspects of the manufacturing operation
-          Existence of a regulatory framework which assures the establishment and maintenance of the highest quality standards regarding all aspects of manufacturing


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